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Qingdao Gold Power Machinery Co.Ltd is a professional factory to make rigging hardware, electric power fittings, concrete forming hardware and other OEM etc, the factory covers an area of 10,000 square meters and its architectural area is 5,000 square meters, it has over 150 staff, including 5 engineers, 15 specialized Technician, two forging workshops, one mold workshop, main equipment is /630T/400T/300T/160T forging machine, air hammer, heating furnace, rolling machine, tapping machine, blasting machine and also we have welding machine and CNC machining workshop to do more process Main products comprise Building Concrete Products(coil rod ,coil insert ,coil tie ,coil cone ,jack ,nut ,plate,scaffolding accessory,foot anchor ,lifting anchor ) Poleline accessories, Powerline fittings( like anchor rod,ground screw anchor ,no wrench anchor rod,screw anchor ,helix anchor rod ,helix pile ), anti hail accessory (wire tensioner,anchoring clamp,wire tender,wire collar wire rope ,wire strand , anti hail net,wire anchor clamp ,wire stretcher),Rigging hardware(shackle, turnbuckle ,and wire rope clip) other OEM items.

 
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A machine, tool or instrument designed with advanced technology and functionality to perform highly specific tasks with greater precision, efficiency and reliability.

 

First 123 Last

What is Helical Piles?

 

 

Helical piles, also known as screw piles or screw-piles, are deep foundation elements that consist of a central shaft with one or more helical plates or blades screwed into the ground to provide support for structures. They are a type of micropile, which refers to small-diameter piles used for specialized applications.

 
Benefits of Helical Piles
01/

Fast installation

One of the major advantages of helical piles is that they can be quickly and easily installed using a hydraulic installation tool. This makes them a more efficient solution compared to traditional foundation methods, which can be time-consuming and labor-intensive.

02/

Less disruption

Because helical piles are installed using a small footprint, they cause less disruption to the surrounding area compared to other foundation methods. This makes them ideal for projects where space is limited or where there are concerns about disturbing the existing environment.

03/

Versatility

Helical piles can be used in a wide range of soil conditions, from loose sand to hard rock. They can also be customized to suit specific load requirements and soil conditions, making them a versatile solution for a variety of projects.

04/

Minimal foundation footprint

Helical piles have a small diameter, which means they require less excavation and have a minimal foundation footprint. This can be particularly beneficial in urban areas where space is limited or in environmentally sensitive areas.

05/

Cost-effective

Helical piles are typically less expensive to install than other foundation methods, especially in areas with weak or variable soil conditions where traditional foundation methods may not be feasible or cost-effective.

06/

Low maintenance

Helical piles are made of high-strength steel and require minimal maintenance once installed. This makes them a low-maintenance solution for long-term projects.

07/

Environmentally friendly

The installation process for helical piles is non-invasive and does not require the use of large equipment or machinery, which can reduce the environmental impact of construction projects.

Types of Helical Piles

 

 

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01.Single-blade helical piles

As the name suggests, these piles feature a single helical blade attached to the end of the central shaft. They are suitable for lighter load applications and less challenging soil conditions.

02.Double-blade helical piles

These piles have two helical blades mounted at different diameters along the central shaft. Double-blade helical piles can handle heavier loads and are often used in projects requiring higher capacities.

03.Triple-blade helical piles

These are similar to double-blade helical piles but have an additional blade for increased load capacity. Triple-blade helical piles are used in applications where very high capacities are required.

04.Miniature helical piles

These are smaller versions of standard helical piles, designed for lighter-duty applications or where space is extremely limited. They are often used for small-scale projects or for underpinning existing foundations.

05.Extended-length helical piles

These piles are designed with extra-long central shafts to reach greater depths. They are used in projects where deeper load transfer is required, such as in areas with weak upper soil layers.

06.Custom helical piles

Depending on specific project needs, custom helical piles can be designed and manufactured to suit unique load requirements, soil conditions, and application challenges.

07.Mini-screw piles

These are very small diameter helical piles, typically used for small projects or where minimal disturbance is desired. They are often used for light-duty applications like signage, light poles, or small structures.

08.Tension pile or helical tiebacks

These are specialized helical piles designed to resist lateral loads or to provide tension forces. They are typically installed at an angle and used to resist pullout forces in retaining walls or other structures.
Application of Helical Piles
 

Building foundation

The most common application of helical pile is in building foundation. It is Cheaper than a concrete foundation and it does not require excavation. The installation process is quick. It can be loaded immediately as we don’t have to wait for the foundation to settle down.

 

Dock foundation

Dock foundation is the most reliable foundation system for the water-based structure. Dock foundation is an application of Helical Pile for water-based structures. It is durable and long-lasting. It can last up to 50 years. As per our requirement, we can easily remove bit or change it.

 

Deck foundation

It is the most stable deck foundation option. Deck foundation comes with the option of adjustable footings. It causes minimal damage to the ground.

 

Solar panel foundation

In the Solar panel foundation no concrete is required and therefore it can be loaded immediately. It helps the solar panel to anchor securely. The installation process is quick.

 

Agricultural tent foundation

Agricultural tent foundation is an application of helical pile used to anchor or fix the tent securely in the agricultural land. It also provides protection from wind. It does not require concrete.

 

Billboards light and sign foundation

One of the common applications of helical pile is in building billboard lights and sign foundation. They Can be easily removed or adjusted. Piles are drilled before concrete sets for easy access.

 

Tower foundation

It is useful in securing the strength of a tower beyond the depth of concrete foundation. It can also be used in combination with the concrete for max support. It Decreases the toppling factor.

 

Power transformer

It is a fast and secure foundation method. It doesn’t affect the polarity and does not provide any hindrance to the working of the transformer. It can also be used with a concrete foundation for extra strength.

 

Oil pump jack

The greatest advantage of using this foundation system is that it is not affected by weather or heat. It Can be used with a concrete foundation for extra strength and the installation process is quick and less time taking.

 

Oil pipeline

It helps in keeping the pipeline secure and protect it from all sorts of damage. It prevents uplift. The installation process is very fast.

Components of Helical Piles

Central shaft

This is the main vertical component of the pile, typically made of high-strength steel. The central shaft provides the structural integrity and strength to support the load of the structure. It is usually cylindrical in shape and can vary in diameter depending on the load requirements and soil conditions.

Helical blades or plates

These are the outward-extending components of the helical pile that provide the load-bearing capacity. The helical plates are welded or screwed onto the central shaft at specific diameters and angles, creating different load capacities and resistances to various soil types. The number, size, and configuration of the helical blades depend on the design requirements of the project.

Connector or adapter

This component is used to connect the helical pile to the structure aboveground. It can be a welded connection, a bolted connection, or a bracket system, depending on the design requirements and the type of structure being supported.

Installation head

This is a special attachment used during the installation process. It fits onto the top of the helical pile and connects to the hydraulic installation tool. The installation head allows the hydraulic force to be applied to the pile to drive it into the ground.

Protective coating or galvanization

To protect the steel components from corrosion, helical piles often have a protective coating applied or are galvanized. This helps to extend the lifespan of the pile and ensure its performance over time.

Testing and monitoring devices

Depending on the project requirements, additional devices may be installed on the helical pile to test and monitor its performance over time. These can include load cells, strain gauges, or other monitoring instruments.

 
How to Maintain Helical Piles
1. Regular inspections

Regularly inspect the helical piles for any signs of damage, corrosion, or wear. Check that all components, including the central shaft, helical blades, and connectors, are in good working order.

2. Inspection for corrosion

Corrosion can weaken the structural integrity of the helical pile over time. Inspect the piles for rust or other signs of corrosion. If corrosion is detected, it should be addressed promptly to prevent further damage.

3. Inspection and maintenance of installation tool

The hydraulic installation tool used for driving and maintaining the helical pile should also be regularly inspected and maintained. Ensure that the tool is in good working condition and that any necessary maintenance, such as lubrication or replacement of worn parts, is carried out.

4. Inspection for soil changes

Regularly inspect the soil around the helical piles for changes that could affect their performance. This includes checking for erosion, settlement, or changes in moisture content that could affect the load-bearing capacity of the soil.

5. Inspection for loosened connections

Check that all connections, such as bolts or welded joints, are secure and have not loosened over time. Tighten any connections that have become loose.

6. Inspection for structural integrity

Regularly inspect the structure supported by the helical pile for any signs of distress or movement. This can indicate issues with the helical pile and should be addressed promptly.

7. Monitoring devices

If monitoring devices were installed with the helical pile, regularly check the data collected by these devices to monitor the performance of the pile over time.

8. Regular maintenance

Perform regular maintenance on the helical piles as recommended by the manufacturer or qualified professionals. This may include lubrication, cleaning, or other maintenance tasks to ensure the piles are functioning properly.

9. Professional assistance

If you are unsure about any aspect of maintaining the helical piles or if you have noticed any issues, consult with a qualified engineer or contractor who can provide guidance and assistance.

 
What is the History of Helical Piles?
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Helical piles are often considered the new kid on the block and the local engineering network might not have received much training or education on the design, installation or general engineering principles specific to helical piles. However, helical piles have nearly two centuries of historical use. Invented in the 1830’s in the UK by Alexander Mitchell, helical piles were first engineered to support marine structures such as lighthouses and boat moorings in the ocean.

In the late 1800’s and early 1900’s hundreds of lighthouses were constructed along the eastern seaboard of North America on helical piles – remarkably, some of them still stand today.

There are few projects where the soil conditions would prove more challenging than building in an ocean. Recognizing that helical piles were performing well in such a challenging environment, the engineering community in the late 1800’s began to leverage helical piles mainland.

In the early 1900’s nearly all deep foundation options required a lot of labour to install and helical piles were no exception. Cap stands were constructed and powered by many men or animals who would turn in circles to advance helical piles. By 1920 a new and slick steam powered pile driver was available and made it very efficient, for the era, to lift and drop heavy weights to pound timber into the ground. The result was that helical piles which were growing in popularity to this point, fell out of favour and were replaced by easier pile driving methods.

A variation of helical piles did emerge and is known today as a ground anchor. The utility sector was expanding rapidly and required lateral support of transmission poles with guywires secured by anchors. Helical piles were well known for their ability to support compressive and tensile loads but, as mentioned above, they were laboursome to install. The utility sector found that if they greatly increased the pitch of the helical, they became much easier to install. The ability of a ground anchor vs a helical pile to support compressive loads was greatly diminished as the engineering community found ground anchors were prone to self-advancement under compression.

After several decades of declining usage, helical piles once again emerged as a viable option as hydraulics and planetary gears and high torque drives came to market. Slowly, helical piles emerged back into the deep foundation market.

 

How do Helical Piles Work?

The screw piles are installed directly into the soil. Load capacity is predetermined before beginning installation, in order to calculate where they should be positioned. For example, you’ll want to space them at the right intervals to ensure they are equally sharing the weight of the structure on top.

Creating a solid foundation is paramount. Trains, for example, can be derailed if their tracks settle from softened, oversaturated, or weakened soil. Just a few inches is all it takes to throw a structure out of alignment.

During the installation process, a Hydraulic drill motor is attached to an excavator, screwing the piles/piers into the ground at varying depths. Generally speaking, these are installed between ten and thirty feet below the ground’s surface. The depth is ultimately determined by the size, shape, and build of the structure. If they don’t meet the required torque, for example, they will be screwed deeper into the earth for maximal support.

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How to Install a Helical Pile

 

 

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Site preparation

The area where the helical pile is to be installed is cleared of debris and any obstacles that may interfere with the installation process.

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Inspection and measurement

The site is inspected to determine the appropriate location for the helical pile. Measurements are taken to ensure the pile will be installed at the correct depth and angle.

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Selection of helical pile

The appropriate helical pile is selected based on the load requirements and soil conditions. The size, number, and configuration of helical plates or blades must match the design specifications of the project.

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Installation tool preparation

The hydraulic installation tool is prepared and attached to the top of the helical pile, which is also known as the installation head. This tool will apply the rotational force to drive the pile into the ground.

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Installation

The helical pile is then screwed into the ground by turning the hydraulic installation tool. The tool engages with the central shaft of the pile and applies a rotational force, driving the pile into the ground. The operator monitors the installation progress and ensures the pile is installed to the correct depth and angle.

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Load testing

Once the helical pile is installed, it undergoes load testing to ensure it meets the design specifications and can support the intended load. This involves applying a load to the pile and monitoring its performance to ensure it meets the required load-bearing capacity.

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Connection to structure

After the helical pile has passed the load test, it is connected to the structure aboveground using the appropriate connector or adapter. This can be done through welding, bolting, or using a bracket system, depending on the design requirements and the type of structure being supported.

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Completion

The installation is complete once the helical pile has been successfully installed, tested, and connected to the structure. Any necessary monitoring devices are installed, and the site is restored to its original condition.

 
Influence Factors of Helical Pile Design
1

Loads: The loads that the pile is expected to support, including the weight of the structure, live loads, and environmental loads.

2

Soil conditions: The soil conditions at the site where the pile is to be installed, including the soil type, strength, and consistency.

3

Installation equipment: The type of equipment used to install the pile, which can affect the installation torque and the number of helices required.

4

Corrosion: The potential for corrosion of the pile material, which can affect the lifespan of the pile and the choice of material.

5

Environmental factors: Environmental factors such as temperature, moisture, and wind can affect the installation and performance of the pile.

6

Safety factors: Safety factors that account for potential load variations and uncertainties in the design.

7

Code and standards: Building codes and industry standards that provide guidelines for the design, installation, and testing of helical piles.

8

Cost: The cost of the pile, including the material, installation, and maintenance costs.

9

Accessibility: The accessibility of the site for installation and maintenance of the pile.

10

Foundation type: The type of foundation the pile is supporting, such as a building, bridge, or other structure.

11

Geotechnical investigation: The results of a geotechnical investigation, which provides information on the soil conditions and the suitability of the site for helical pile installation.

12

Seismic loads: The potential for seismic activity in the area, which can affect the design and installation of the pile.

 
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Our Factory

 

Qingdao Gold Power Machinery Co.Ltd is a professional factory to make rigging hardware, electric power fittings, concrete forming hardware and other OEM etc, the factory covers an area of 10,000 square meters and its architectural area is 5,000 square meters.

 
FAQ

Q: What is a helical pile used for?

A: Whether you refer to them as screw piles, helical piers or screw anchors; helical piles are a relatively quick, economical foundational solution that provide stability and strength to foundations. They especially come in handy when there is structural damage to a foundation, or in our example above, a bridge abutment.

Q: Are helical piles better than concrete piers?

A: Helical piles are quicker to install than concrete piers as they require no digging or curing time. Upon installation, they provide instant load-bearing support. This means lower labor costs and a faster project completion. Ultimately this helps to lower expenses and improve project profitability.

Q: Can you remove helical piles?

A: Unlike other deep foundation options, EBS can remove helical piles the same way they went in. Reverse the direction and unscrew the pile to be reused. Our experience with square shaft helical piles allows us to install helical piles directly into cobbles, often with no issues.

Q: How long do helical piles last?

A: Generally, most contractors and helical pile designers will estimate a lifespan of approximately 150 years. There is a wide range of potential lifespans, estimated between 75 and 350 years, and the biggest factor determining the longevity of a helical pile is soil condition.

Q: How deep should helical piles go?

A: How deep do helical pilings need to be for a cottage? Typically, a minimum of 4 feet is required for helical piles. Metal screw piles, unlike concrete posts that must be installed below the frost line, must be driven deep enough to reach the torque requirement and below the frost line.

Q: Can you install helical piers yourself?

A: There are about 4 Steps to Install Helical Piers yourself and get started today. Helical piles are very effecting in correcting foundation singing and settlement, they are also used for new construction, and several other various applications. They are an industry standard that is a permanent foundation solution.

Q: How long does it take to install a helical pile?

A: Helical piles are usually installed within one day for small to medium projects. You therefore won't have to wait any longer to move on to the next step, unlike projects using concrete. As soon as the installation is complete, construction can begin.

Q: How do I know if I need helical piers?

A: You're working on uneven ground.
One benefit of using helical piers is that they don't require a smooth surface, unlike poured concrete or masonry applications. If you're building a structure on watery or otherwise unstable ground, piers are ideal because they are installed vertically.

Q: What does a helical pile look like?

A: A helical pile/pier can be a solid square steel shaft, a round shaft open steel pipe pile or a combination of both square and round with one or more helical plates welded to the pipe near the tip. Helical piers are installed by rotating the shaft of the pier.

Q: What is the difference between concrete and helical piles?

A: Helical piles are quicker to install than concrete piers as they require no digging or curing time. Upon installation, they provide instant load-bearing support. This means lower labor costs and a faster project completion. Ultimately this helps to lower expenses and improve project profitability.

Q: What is the difference between helical piles and helical piers?

A: The only difference between these two key terms is the size and materials used. Helical piles are commonly made of concrete, long steel, or wood while piers include materials like concrete/masonry. In order to reach their intended carrying capacity, end-bearing piles are placed in rock or dense soil.

Q: What is the difference between a ground screw and a helical pile?

A: The two products take loads differently
Ground screws and screw piles carry their loads in different ways. Ground screws transmit their load to the surrounding area through friction between the surface of the screw and soil. Screw piles primarily carry the load on their helical endplate.

Q: What size helical pile do I need?

A: Typically, the denser the soil, the smaller the helical plates must be. Alternately, the softer or less dense the terminating soil strata, the larger the helical plates will need to be to generate the required torque/capacity. Typical helical sizes range from 8” to 14” diameter.

Q: Are helical piles hammered into the ground?

A: Minimal disturbance during construction - no vibrations or hammering – Unlike driven piles which are hammered into the ground, helical piles are screwed into the ground using the mini excavator's torque motor.

Q: Where are helical piles generally used?

A: Helical Piles are used in many energy sectors, including wind, solar, oil and gas, substations, and geothermal. Helical piles are an attractive solution as they are installed rapidly and immediately load-bearing after installation. This accelerates the construction schedule, reducing downtime and costs.

Q: How much weight can a helical pile hold?

A: 500 tons
Helical piles are capable of holding more than 500 tons of weight.

Q: How thick is a helical pile?

A: They consist of a shaft fabricated from either solid square steel bar or tubular steel. Welded to the shaft are one or more helical plates. The plates can vary in diameter from 6" to 14" and have a thickness of 3/8" or 1/2" depending upon the soil and the application.

Q: Do screw piles need to be filled with concrete?

A: It is then typically filled with concrete. The protruding screw pile is able to provide a connection between the building above and the ground it is cemented into. In many cases increases the capacity of the pile. Screw piles hold a mechanism of dispersing load which gives them an outstanding in-ground performance.

Q: How much depth can a screw pile hold?

A: The depth of screw piles can vary from a minimum of 8 feet to over 30 feet, depending on the project's requirements. The requirements will specify a load capacity in which the pile has to hold. The screw piles are installed until the applied torque indicates if this minimum specified pile capacity has been achieved.

Q: How deep can screw piles go?

A: Screw piles can reach depths of 36m and beyond making them very effective if you're building on a reactive soil of some sort. Screw piles also cause less soil displacement because of their screwing technique, rather than drilling out the soil which is what happens with bored piers.

Welcome to wholesale custom helical piles from our factory here. As one of the leading helical piles manufacturers and suppliers in China, we can assure you of its excellent design and good price.

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